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Learn-to-Build Classes

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Construction Classes / Builder Assistance

None of us are born already knowing how to build an airplane. There are a number of ways to learn. Most builders buy their kit and dive right in, knowing that if they make a mistake, ordering replacement parts is quick and relatively cheap. For those who prefer a more formal introduction, builders classes are offered in several locations around the USA and the world. These classes are offered by usiness that specialize in helping people build airplanes as well as by organizations like the Experimental Aircraft Association, which regularly runs its SportAir workshops to help people learn the fundamentals.

Classes are usually small, no more than eight or ten people. This allows the individual focus, attention and close instruction that will best meet the specific needs of participants.

A typical class may last two or three days. After the initial introductions and donuts (“Why exactly did you decide to do this highly intimidating thing?”), the first short sessions are usually spent describing and explaining the basic tools involved in building a metal airplane. Rivet guns, dimple dies, rivet squeezers, deburring tools and drills are fondled, explained and demonstrated.

The next session usually involves a small, basic project designed to introduce the fundamentals of dealing with aluminum. Parts are measured, drilled and deburred. When these parts are fully prepared, they can be riveted together. About this time, the students begin to realize that the operations they worried about the most (usually riveting) are actually the easiest, while tasks they never considered (all the preparation work) take more time and effort than they’d imagined.

After a few more small projects, each emphasizing some specific operation, the final day is spent building the “graduation project.” This phase is more involved and brings together all the new skills acquired over the last few days. A typical last-day effort might be a section of control surface, where skins, stiffeners, ribs and spars are all prepared, fitted, drilled and riveted.

The end of each day is usually spent in a question and answer “debrief” period with wide ranging discussions about everything from specific building topics to aircraft history.

While formal instruction is certainly not mandatory or absolutely necessary to ensure the successful completion of an RV, it can certainly get a new builder off to a faster, more confident start. The best compliment an instructor can receive as the class departs is hearing a student proclaim, “I can do this!”

Construction Classes are offered in the United States as well as other countries.

United States

California

Provider: EAA SportAir
Location: Corona
Phone number: 800.967.5746

Colorado

Provider: Grov-Air, Inc.
Location: Watkins,CO
Phone number: 317.919.6594
email: rv6grover@sbcglobal.net
website: www.grov-air.com

Iowa

Provider: W&C Aircraft Works
Location: Boone Municipal Airport (BNW)
Phone number: 515.432.2749

Maryland

Provider: EAA SportAir
Location: Frederick
Phone number: 800.967.5746

Ohio/ West Virginia

Provider: Ohio Valley RVators Builder Assistance
Location: Mid Ohio Valley Airport (PKB)
Contact: Rick Gray
email: rickgray@roadrunner.com
Phone number: 740.350.5188

Oregon

Provider: Synergy Air
Location: Eugene
Phone number: 541.603.8175
Class Dates: posted on web site
website: http://synergyair.com/

Provider: Mix Aircraft Solutions LLC
Location: Mulino
Contact: Tim Mix
Phone number: 541.399.2731
email: mixasllc@yahoo.com
website : http://www.mixasllc.com/contact.html

Provider:Bend Builder’s Assist and Maintenance
Location: 63032 Powell Butte Hwy Bend, OR 97701
Contact: Mike Robertson
Phone number: 509-998-1793
email: mrobert569@hotmail.com

Texas

Provider: Jay Pratt’s RV Central
Location: Hicks Airfield
Phone number: 817-271-0594
email: rvcentral46@gmail.com

Washington

Provider: Axsys Air
Location: North of Seattle at Lake Stevens, Washington
Phone number: 800.260.6054 or 360.243.4220
http://www.axsysair.com/

Wisconsin

Provider: EAA SportAir
Location: Oshkosh
Phone number: 800.967.5746

Other Countries

Australia

Provider: Sport Aircraft Association of Australia
Location: Narromine, New South Wales
Phone number: (61) 2 6889 7777
website: http://www.saaa.com

Italy

Provider: DavideFlyer di Rosa Davide
Location: Palazzolo Vercellese (VC) 13040 Italia
Contact: Davide Rosa
Phone number:(39) 366 3388116
email: davideflyer@yahoo.it
website: http://www.davideflyer.it

Spain

Provider: Aviecom
Location: Igualada, Spain
Contact: Joan Comas Garrigos
Phone number: (34) 628214444

Provider: Location: Cambrils, Spain
Contact: Alfonso Hernández Garcia
Phone number: (34) 645 11 33 57
website: http://usuaris.tinet.cat/alfonsoh/

United Kingdom

Provider: Light Aircraft Association
Location: UK
Contact: David Dale
Phone number: (44) 1280 846 786