From the RVator. Sixth Issue, 2001 posted
01/10/02
Please see the RVator for additional details.
We recently tested a possible RV-10 wing in
the prototype shop…all 31.5 feet of it. Construction is
similar to an RV-9 wing. There are three spanwise J-stiffeners.
Two are on the top, one forward of the spar and one aft, and
another on the bottom between the main and rear spars. The main
spar is dimensionally different, but conceptually identical to
the spars used in the RV-7/8/9–a channel bent from 0.063"
2024 aluminum, milled bars top and bottom, and a "waffle
plate" providing additional cap strip area and all the
necessary vertical stiffening. Skins and ribs are perfectly
ordinary. For test purposes, we did not use an actual wing tip,
because shot bags slide off the curved shape. Instead, we
extended and braced the bottom skin to provide the tip surface
area.
The total load that the wing must support is:
- the weight of the aircraft
- multiplied by the load factor (in this case, the 3.8Gs
necessary to qualify the airplane for the
"Standard" category)
- plus or minus the tail load for a particular flight
condition (the center of gravity location was varied from
most forward to most aft to determine the tail load to add
[or subtract] from the wing load.)
That’s the total load. Now, how the load is
distributed across the wing varies with the flight condition.
Speed, angle of attack and control surface deflection all
contribute to variations in distribution. It might be possible
to put an unacceptable strain on one point of the wing without
exceeding the total load. Loads are not constant from root to
tip, nor from leading edge to trailing edge. From all the flight
loads considered, we selected three "worst case" load
conditions to test. If the wing is strong enough to survive
these loads, then it will be strong enough in all the other
flight conditions.
The first test case that we selected
corresponds to the upper right corner of the V-n diagram in Fig.
1.

This is the result of a 3.8G symmetrical pull-up at 10 percent
over redline airspeed. The wing angle of attack (AOA) for this
case is 5 degrees. When the worst case tail download is
considered, this puts the largest total load on the wing/center
section and imposes the "worst-case" total bending
load that the wing must carry. We design the wings to meet the
standards of FAR Part 23 where this case is labeled
"Condition D" so we have adopted the same terminology.
You can get an idea of the spanwise load distribution for this
case in Curve 1 of Fig. 2.

Chordwise distribution is shown on Fig. 4. Notice
that the majority of the load on the forward one third of the
chord.

The second test case that we selected
corresponds to Condition A, (again, an FAA label we have
adopted) the upper left corner of the envelope shown in Fig 1.
This would result from a 3.8G symmetrical pull-up at maneuvering
speed. While this is not the worst-case total load, it
occurs at a 15 degree angle of attack. The spanwise distribution
is shown on the upper curve of Fig. 2, but the interesting stuff
happens elsewhere. At this AOA, the load on the wing forces it
forward as well as lifting perpendicular to the chord plane.
This results in a tension load on the joint between the rear
spar and the fuselage. The chordwise load distribution for
Condition A is shown in Fig. 3, where we can see that this
condition results in most of the load being applied very near
the front of the wing, which tries to twist the leading edge up.
In engineerspeak it "places a large leading-edge-up
torsional load on the wing." The wing is subjected to
bending in two planes (forward and up) and twisting at the same
time.

The third test case we selected corresponds
to a symmetrical pull-up at two thirds of 3.8G at maneuvering
speed plus full trailing-edge-down aileron deflection.
You can’t read this case directly off the V-n diagram, but it
is a good example of how combinations of loads must be
considered. The wing angle of attack for this case is 10
degrees. The load for this condition is centered quite forward
on the chord of the non-aileron portion of the wing (Fig. 3).
The additional lift due to aileron deflection on the outboard
portion of the wing (see the lower curve on Fig. 2) places a
large bending load on the outboard wing. Because this lift is
centered further aft (Fig. 5) it exerts a large trailing-edge-up
twist as well.

We obviously can’t duplicate a dynamic
situation in the shop, so we have to figure out the load
distribution and simulate it with simple weight. If you
superimpose the spanwise and chordwise load distributions on top
of each other, you end up with a reasonably accurate picture of
the total distribution of load over the entire wing root to tip
and leading edge to trailing edge.
Continue
to page 3